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Comparison to Traditional Conformal Coatings
The protective performance of the three-proof paint relies largely on the compactness of the coating. This is also the focus of the research and development for three-proof paint manufacturers. Moreover, the super-hydrophobic coating inherently possesses natural characteristics such as waterproofing, anti-short circuit, anti-corrosion, anti-salt spray, anti-mold, and anti-dust. Consequently, superhydrophobic materials are ideal alternatives to conformal coatings!
Huawei Case: Super Hydrophobic VS 3M Conformal Coating
Based on the comparison above, this superhydrophobic coating clearly outperforms 3M's conformal coating in various performance metrics, including:
1. Thinner coating thickness - The superhydrophobic coating only requires 20-50 μm, compared to 40-120 μm for the traditional conformal coating.
2. Higher hydrophobicity - The superhydrophobic coating has a contact angle of 160°, while the 3M coating is only 80°, indicating much stronger water repellency.
3. Superior durability - After 1000 wet-dry cycles, the superhydrophobic coating maintained its contact angle, whereas the 3M coating dropped to 30° after just 100 cycles.
4. Enhanced anti-corrosion and anti-short circuit performance - The superhydrophobic coating achieved 1000 hours of salt spray resistance and 1500 hours of anti-short circuit time, outperforming the 3M coating's 500 hours and 1000 hours respectively.
These significant advantages make the superhydrophobic coating an ideal protective solution for the electronics industry. Its combination of thin profile, extreme water repellency, and outstanding durability and protective capabilities make it a superior alternative to traditional conformal coatings.
Excellent heat dissipation
The thickness of conventional conformal paint is 40 - 120µm, but our super-hydrophobic coating only needs 20 - 50µm.
The data comparison indicates that our superhydrophobic material has an impressive thermal conductivity of 3.3 W/mK, which is significantly higher than common resin-based coatings. Additionally, its thermal resistance is only 0.1 x 10⁻⁴m²K/W, far superior to other materials.
This means that, compared to traditional coatings, our superhydrophobic coating can more effectively aid in heat dissipation for electronic devices, thereby enhancing overall thermal performance. This is particularly crucial for high-power electronic products.
In summary, with its excellent thermal conduction properties, our superhydrophobic coating can provide superior heat dissipation for electronic products, making it an ideal protective solution.